Google Links

Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

  1. Prepare to evaluate fluid and thermodynamic parameters of refrigeration systems
  2. WHS/OHS risk control measures and workplace procedures for work are followed
  3. The extent of evaluation is determined from specifications for the refrigeration system and discussed with relevant person/s
  4. Advice is sought from work supervisor to ensure work is coordinated effectively with others
  5. Tools, testing devices and materials required for work are obtained and checked for correct operation and safety in accordance with workplace procedures
  6. Evaluate parameters of refrigeration systems
  7. Need to test and measure live work is determined in accordance with workplace procedures and WHS/OHS requirements
  8. Fluid and thermodynamic parameters are applied to the evaluation process
  9. Energy evaluation tests for each parameter under scrutiny are conducted in accordance with workplace procedures and test methods
  10. Fluid and thermodynamic parameter evaluation tests are conducted methodically and results/comments systematically noted
  11. Unplanned situations are dealt with safely with the approval of authorised person/s
  12. Evaluation is conducted without damage to systems, circuits, the surrounding environment and/or services using sustainable energy practices
  13. Report on evaluation of fluid and thermodynamic parameters of refrigeration systems
  14. Worksite is cleaned and made safe in accordance with workplace procedures
  15. Results of fluid and thermodynamic parameters evaluation are documented for use in design work
  16. Energy evaluation report is forwarded to appropriate person/s for endorsement in accordance with workplace procedures

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

determining the extent of the evaluation

setting up and conducting appropriate examinations and tests

documenting evaluation results for use in design work

dealing with unplanned events

applying environmental and sustainable energy principles and practices

applying relevant legislation, industry standards, codes of practice and regulations

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements, including:

applying safe working practices

hazard identification and reporting

implementing risk control measures

determining need to test or measure live work

documenting results of evaluation

evaluating fluid and thermodynamic parameters of refrigeration systems

performing fluid and thermodynamic evaluation tests

preparing to evaluate fluid and thermodynamic parameters of refrigeration systems

reporting on evaluation of fluid and thermodynamic parameters of refrigeration systems.


Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

thermodynamics and fluid fundamentals, refrigeration engineering mathematics, safe working practices and relevant standards, codes and regulations, including:

matrices:

the operations: addition (subtraction), scalar multiplication and matrix multiplication up to 3x3 matrices

identity matrix and inverse matrix

elementary algebraic manipulation of matrices

solve up to three equations (linear) in three unknowns using inverse matrices and determinants

quadratic functions:

graphs of quadratic functions represented by parabolas and significance of the leading coefficient

zeros represented graphically

quadratic equations by factoring and quadratic formula

simultaneously linear and quadratic equations algebraically and geometrically

engineering mathematics - B

exponential and logarithmic functions:

laws of indices

graph of f(x) = kabx, emphasising a = 10, e

definition of the logarithm to any base

graph of f(x) = k loga bx, emphasising a = 10, e

solve exponential and simple log equations using indices, logs, calculator and graphically

change of log base, emphasising 10 and e

growth and decay

trigonometric functions:

the ratios: sin, cos, tan, cosec, sec and cot

degrees, radians

graphs of k f(ax + b) where f(x) = sin x, cos x, tan x, and significance of k,a,b, for example V = Vm sin (wt+ f)

trigonometric identities

energy and humanity:

need for energy and relationship between energy usage and standard of living

energy conversion - typical processes and efficiencies

sources of energy

solar energy - direct heating, photosynthesis, solar cells, power tower, hydrogen for solar energy, ocean thermal energy collector, solar ponds, wind and wave energy, and hydro-electric power

geothermal energy

tidal energy

nuclear energy - fission and fusion, burner and breeder reactors

stored fuel reserves

fuel conservation - reduction in wastage, recycling, greater usage efficiency and use of waste heat

thermodynamics

basic concepts:

nature of matter - atoms, molecules, inter-molecular forces, molecular motion and states of matter

mass and conservation of mass principle

volume, density, specific volume and relative density

force, weight and pressure (atmospheric, gauge and absolute)

temperature (Celsius and Kelvin)

systems and black box analysis

reciprocating piston and cylinder mechanism – pressure ratio and compression ratio

energy:

definition and principles

potential energy

kinetic energy

work (linear and rotational), constant and variable force, relationship to pressure and volume change

power (linear and rotational)

sensible heat - specific heat capacity (constant pressure and constant volume)

latent heat

chemical energy - energy content of a fuel

internal energy

energy transfer in closed and open systems

definition of a closed system

calorimetry as an example of a closed system (with or without phase change)

thermodynamics 1

non-flow energy equation - typical applications such as stirring with simultaneous heating or cooling

definition of an open system

mass and volume flow rate and continuity equation

steady flow energy equation (negligible change in kinetic or potential energy) leading to the concept of enthalpy - typical applications such as turbines, compressors, boilers and heat exchangers

gases:

definition of a perfect or ideal gas in terms of the molecular model

general gas equation

characteristic gas equation (equation of state)

constant pressure process

constant volume process

isothermal process

polytropic process

adiabatic process

heat engines:

definition of a heat engine

essentials of a heat engine - heat source, heat sink, working substance, mechanical power output and working cycle

energy balance for a heat engine (as a black box) and efficiency

maximum possible efficiency (Carnot efficiency)

types of heat engines according to working substance, heat source, mechanical arrangement and working cycle

typical practical cycles - Stirling, Otto, diesel, dual, two stroke (spark and compression ignition) and Joule cycle

thermodynamics 1

heat engine performance:

measurement of torque and power output - rope brake, shoe brake, hydraulic dynamometer and electric dynamometer

heat supply rate, efficiency and specific fuel consumption

measurement of indicated power - mechanical indicator, electric/electronic indicator and Morse test

friction power, mechanical efficiency and indicated thermal efficiency

volumetric efficiency

energy balance

performance curves - variable load constant speed, and variable speed constant throttle setting

basic properties of fluids:

description of a fluid and the difference between solids and fluids, liquids and gases, hydraulics and pneumatics

chemical properties, reaction with metals, corrosiveness, flammability, toxicity, pollution and environmental

effects

dissolves gases and particles in liquids (slurries)

foaming of liquids: basic properties and units - mass, volume, density, specific volume, relative density, force and weight, pressure (absolute, atmospheric and gauge), temperature (Celsius and Kelvin), viscosity and surface tension

vapour pressure of a liquid - saturation vapour pressure

temperature and pressure effects on the basic properties

ideal/perfect gases and liquids

gas laws for ideal gases

fluid mechanics 1

components:

pipes, channels, tubes and ducts (rigid and flexible)

valves - gate, globe, non-return/foot, needle, ball, plug cock, diaphragm, pressure regulating/reducing and safety

valves

filters and strainers for gases and liquids

gauges and instruments - pressure and temperature gauges, liquid level gauges, thermometers, thermocouples, manometers and piezometers

pipe fittings - elbows/bends, enlargement/contractions, coupler/unions and tees

tanks and vessels - storage tanks, pressure vessels, header and surge tanks, and weirs/dams/reservoirs

nozzles/spray heads

flow measurement instruments - venturi and orifice meters, pitot tube, rotameter and anemometer (fan/hot wire)

pumps/compressors and motors/turbines

actuators - linear (cylinders) and rotary

selection of equipment and instruments considering properties and compatibility

fluid statics:

pressure at a point, direction of pressure on a surface

pressure variation with depth in a liquid

Pascal’s Principle

manometer/piezometer calculations (vertical and inclined)

forces due to fluid pressure on vertical, horizontal and inclined surfaces

centre of pressure

Archimedes Principle - buoyancy, flotation, apparent weight and centre of buoyancy

fluid flow

steady and unsteady flow, streamlines and eddies

velocity - average or mean and local

mass and volume flow rate

conservation of mass leading to the Continuity Equation for fluid flow

modification of the Continuity Equation for volume flow of liquids or gases with small changes in density

Bernoulli Equation for ideal fluids, meaning of pressure, velocity and potential head and total head

causes of head loss and modification of the Bernoulli Equation to include a head loss term for real fluids

fluid power:

definition and units for work, torque and power

relationship between force, velocity and power and torque, angular velocity and power

work done by a gas expanding at constant pressure

relationship between fluid power, mass flow rate and head

relationship between fluid power, volume flow rate and pressure

efficiency of a pump or turbine

modification of the Bernoulli Equation to include a pump or turbine in the fluid circuit as well as a head loss term

forces developed by flowing fluids:

impulse-momentum equation for fluid flow

force developed by a jet striking a stationary plate - perpendicular, inclined or curved

force developed by a jet striking a moving plate or blade

force developed by a jet striking a series of moving plates or blades - power developed and efficiency

refrigeration system specifications

relevant manufacturer specifications

relevant test methods

relevant WHS/OHS legislated requirements, including:

risk control measures

relevant workplace documentation

relevant workplace policies and procedures.